ITAC Assessment: UD0685
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ITAC Assessment: UD0685
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Assessment Year 2003
Principal Product Air and gas compressors
NAICS 333912: Air and Gas Compressor Manufacturing
SIC 3563: Air and Gas Compressors
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 250,000
ft2
Annual Production 1,211
pieces
Production Hrs. Annual 2,805
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $97,862 3,765,538
kWh
Electricity Demand $195,138 13,896
kW-mo/yr
Natural Gas $154,845 19,164
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $93,260 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $65,965

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $40,625 - - $40,625
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $21,440 $4,000 $1,900
350,625
kWh
$19,400
-
kW-mo/yr
- $(-860.0) $1,000
03 4.431: Train operators for maximum operating efficiency $9,450 - - - - $9,450 -
04 2.7131: Add area lighting switches $5,855 $1,900 $1,820
72,930
kWh
$4,035
-
kW-mo/yr
- - -
05 2.4239: Eliminate or reduce compressed air usage $3,880 - - $3,880
-
kW-mo/yr
- - -
06 2.7229: Air condition only space necessary $4,540 - $250
9,659
kWh
$700
-
kW-mo/yr
$3,590
-
MMBtu
- -
07 2.6218: Turn off equipment when not in use $3,020 - $3,020
116,150
kWh
- - - -
08 2.7111: Reduce illumination to minimum necessary levels $2,970 $420 $950
36,465
kWh
$2,020
-
kW-mo/yr
- - -
09 2.2414: Use waste heat from hot flue gases to preheat $1,480 $2,730 - - $1,480
-
MMBtu
- -
TOTAL RECOMMENDED $93,260 $9,050 $7,940
585,829
kWh
$70,660
-
kW-mo/yr
$5,070
-
MMBtu
$8,590 $1,000
TOTAL IMPLEMENTED $65,965 $3,150 $4,220
162,274
kWh
$47,225
-
kW-mo/yr
$5,070
-
MMBtu
$9,450 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs