ITAC Assessment: UD0682
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ITAC Assessment: UD0682
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Assessment Year 2003
Principal Product rocker arms
NAICS 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 171
Plant Area 118,136
ft2
Annual Production 453,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $280,389 13,094,400
kWh
Electricity Demand $307,485 27,120
kW-mo/yr
Natural Gas $108,963 18,184
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $118,211 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,211

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Other Liquid (non-haz) Savings Personnel Changes Savings
01 2.2426: Use waste heat from flue gases to heat space conditioning air $27,674 $15,870 - - $27,674
-
MMBtu
- - -
02 2.2437: Recover waste heat from equipment $27,255 $5,000 - - $27,255
-
MMBtu
- - -
03 3.4116: Meter recycled water (to reduce sewer charges) $21,300 $11,000 - - - - $21,300
-
gal
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $13,809 $47,488 $6,722
320,100
kWh
$6,600
-
kW-mo/yr
- - - $487
05 2.4231: Reduce the pressure of compressed air to the minimum required $8,790 $3,000 $4,435
211,200
kWh
$4,355
-
kW-mo/yr
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $7,062 $5,376 $3,334
158,746
kWh
$2,885
-
kW-mo/yr
- - - $843
07 2.1116: Improve combustion control capability $4,800 $2,000 - - - $4,800
-
MMBtu
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,025 $1,000 $1,525
72,600
kWh
$1,500
-
kW-mo/yr
- - - -
09 4.625: Develop standard operating procedures $2,596 - $46
5,037
kWh
- - - - $2,550
10 2.7122: Disconnect ballasts $1,534 $116 $776
36,960
kWh
$758
-
kW-mo/yr
- - - -
11 2.7135: Install occupancy sensors $366 $428 $366
17,408
kWh
- - - - -
TOTAL RECOMMENDED $118,211 $91,278 $17,204
822,051
kWh
$16,098
-
kW-mo/yr
$54,929
-
MMBtu
$4,800
-
MMBtu
$21,300
-
gal
$3,880
TOTAL IMPLEMENTED $19,211 $6,000 $6,006
288,837
kWh
$5,855
-
kW-mo/yr
- $4,800
-
MMBtu
- $2,550
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Other Liquid (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs