| Assessment Year | 2003 |
|---|---|
| Principal Product | Resistor networks |
| NAICS | 334416: Capacitor, Resistor, Coil, Transformer, and Other Inductor Manufacturing |
| SIC | 3676: Electronic Resistors |
| Sales Range | $10 M to 50M |
| # of Employees | 220 |
| Plant Area |
250,000
ft2
|
| Annual Production | 45,650,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $132,036 | 11,512,800 |
kWh
|
$0.011 |
| Electricity Demand | $396,110 | 25,488 |
kW-mo/yr
|
$15.54 |
| Natural Gas | $110,020 | 20,438 |
MMBtu
|
$5.38 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $139,783 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $90,491 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $82,000 | $1,490 | - | - | - | $82,000 | |
| 02 | 2.3113: Make ice during off peak hours for cooling | $26,822 | $100,000 |
$(-2,410.0)
(-219,000)
kWh
|
$29,232
-
kW-mo/yr
|
- | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $13,200 | $8,060 | - | - |
$13,200
-
MMBtu
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,862 | $7,947 |
$1,117
101,520
kWh
|
$2,745
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,840 | $700 |
$1,110
100,800
kWh
|
$2,730
-
kW-mo/yr
|
- | - | |
| 06 | 2.7314: Reduce ventilation air | $2,785 | $1,360 |
$2,785
253,150
kWh
|
- | - | - | |
| 07 | 2.7229: Air condition only space necessary | $1,800 | - |
$600
53,874
kWh
|
$1,200
-
kW-mo/yr
|
- | - | |
| 08 | 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown | $1,740 | - |
$245
22,080
kWh
|
$1,495
-
kW-mo/yr
|
- | - | |
| 09 | 2.4235: Remove or close off unneeded compressed air lines | $1,095 | $1,268 |
$315
28,800
kWh
|
$780
-
kW-mo/yr
|
- | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $1,095 | $91 |
$315
28,800
kWh
|
$780
-
kW-mo/yr
|
- | - | |
| 11 | 2.2511: Insulate bare equipment | $930 | $1,360 | - | - |
$930
-
MMBtu
|
- | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $350 | $230 |
$115
10,512
kWh
|
$235
-
kW-mo/yr
|
- | - | |
| 13 | 2.7122: Disconnect ballasts | $159 | $46 |
$46
4,176
kWh
|
$113
-
kW-mo/yr
|
- | - | |
| 14 | 2.7135: Install occupancy sensors | $105 | $160 |
$105
9,504
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $139,783 | $122,712 |
$4,343
394,216
kWh
|
$39,310
-
kW-mo/yr
|
$14,130
-
MMBtu
|
$82,000 | ||
| TOTAL IMPLEMENTED | $90,491 | $10,843 |
$2,008
181,650
kWh
|
$5,553
-
kW-mo/yr
|
$930
-
MMBtu
|
$82,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs