ITAC Assessment: UD0679
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Assessment Year 2003
Principal Product Aluminum beverage cans
NAICS 332431: Metal Can Manufacturing
SIC 3411: Metal Cans
Sales Range $100
M
to 500
M
# of Employees 118
Plant Area 249,500
ft2
Annual Production 2,100,000,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $767,189 35,683,200
kWh
Electricity Demand $616,770 54,384
kW-mo/yr
Natural Gas $761,108 148,860
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $350,368 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.7314: Reduce ventilation air $241,706 $(-3,800,000.0) n/a $3,533
160,600
kWh
$2,495
-
kW-mo/yr
$235,678
-
MMBtu
- -
02 2.2614: Use cooling tower or economizer to replace chiller cooling $52,385 $1,125 n/a $30,932
1,405,980
kWh
$21,841
-
kW-mo/yr
- - $(-388.0)
03 3.4116: Meter recycled water (to reduce sewer charges) $12,046 $270 n/a - - - $12,046
-
Tgal
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,330 $1,100 n/a $4,530
205,600
kWh
$7,800
-
kW-mo/yr
- - -
05 2.4239: Eliminate or reduce compressed air usage $7,465 $200 n/a $4,335
197,000
kWh
$3,130
-
kW-mo/yr
- - -
06 2.2628: Utilize a less expensive cooling method $7,398 - n/a $4,336
197,100
kWh
$3,062
-
kW-mo/yr
- - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,070 $7,100 n/a $3,525
160,222
kWh
$2,545
-
kW-mo/yr
- - -
08 2.4239: Eliminate or reduce compressed air usage $5,200 $1,750 n/a $3,020
137,000
kWh
$2,180
-
kW-mo/yr
- - -
09 2.7122: Disconnect ballasts $3,797 $132 n/a $2,205
100,245
kWh
$1,592
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,739 $3,618 n/a $1,010
45,930
kWh
$729
-
kW-mo/yr
- - -
11 2.7135: Install occupancy sensors $232 $110 n/a $232
10,551
kWh
- - - -
TOTAL RECOMMENDED $350,368 $(-3,784,595.0) $57,658
2,620,228
kWh
$45,374
-
kW-mo/yr
$235,678
-
MMBtu
$12,046
-
Tgal
$(-388.0)
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs