ITAC Assessment: UD0673
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ITAC Assessment: UD0673
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Assessment Year 2003
Principal Product Plastic injection molded parts and tubing
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 65,000
ft2
Annual Production 17,000,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $306,422 8,204,400
kWh
Electricity Demand $91,530 13,020
kW-mo/yr
Natural Gas $33,900 5,131
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,534 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,558

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 4.112: Replace old machine with new automatic multi-station tool $22,837 $8,450 - - $22,837
02 2.6218: Turn off equipment when not in use $10,820 $9,840 $8,397
239,904
kWh
$2,423
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $4,940 $9,945 $3,900
111,385
kWh
$1,040
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,738 $3,024 $1,349
38,556
kWh
$389
-
kW-mo/yr
-
05 2.2511: Insulate bare equipment $850 $25 $660
18,850
kWh
$190
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $743 $1,591 $646
18,442
kWh
$97
-
kW-mo/yr
-
07 2.7135: Install occupancy sensors $390 $262 $390
11,156
kWh
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $216 $707 $168
4,805
kWh
$48
-
kW-mo/yr
-
TOTAL RECOMMENDED $42,534 $33,844 $15,510
443,098
kWh
$4,187
-
kW-mo/yr
$22,837
TOTAL IMPLEMENTED $12,558 $12,864 $9,746
278,460
kWh
$2,812
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs