ITAC Assessment: DL0069
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ITAC Assessment: DL0069
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Assessment Year 2011
Principal Product molten metal
NAICS 331511: Iron Foundries
SIC 3322: Malleable Iron Foundries
Sales Range less than $500
k
# of Employees 320
Plant Area 220,000
ft2
Annual Production 1,500
units
Production Hrs. Annual 4,420
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,103,604 27,450,000
kWh
LPG $412,430 18,970
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $342,800 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $132,600

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings LPG Savings
01 2.7314: Reduce ventilation air $96,600 $149,350 - $96,600
-
MMBtu
02 2.7313: Recycle air for heating, ventilation and air conditioning $36,000 $1,000 - $36,000
-
MMBtu
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,000 $11,000 $18,000
234,000
kWh
-
04 2.2514: Cover open tanks $36,600 $9,390 - $36,600
-
MMBtu
05 2.2437: Recover waste heat from equipment $60,000 $30,000 - $60,000
-
MMBtu
06 2.2437: Recover waste heat from equipment $95,600 $21,215 - $95,600
-
MMBtu
TOTAL RECOMMENDED $342,800 $221,955 $18,000
234,000
kWh
$324,800
-
MMBtu
TOTAL IMPLEMENTED $132,600 $150,350 - $132,600
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings LPG Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs