ITAC Assessment: UD0666
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ITAC Assessment: UD0666
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Assessment Year 2003
Principal Product Molded plastic parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3999: Manufacturing Industries, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 70
Plant Area 40,000
ft2
Annual Production 1,000,000
lb
Production Hrs. Annual 5,880
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $80,850 2,650,904
kWh
Electricity Demand $84,150 6,420
kW-mo/yr
Natural Gas $7,924 1,171
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,542 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $59,492

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.3137: Use power during off-peak periods $21,034 - - $21,274
-
kW-mo/yr
$(-240.0) - -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $16,698 - $(-397.0)
(-14,208)
kWh
$19,015
-
kW-mo/yr
- - $(-1,920.0)
03 4.624: Hire additional personnel to reduce changeout time $14,700 - - - - - $14,700
04 2.4231: Reduce the pressure of compressed air to the minimum required $5,180 - $2,635
94,080
kWh
$2,545
-
kW-mo/yr
- - -
05 2.6212: Turn off equipment during breaks, reduce operating time $3,885 - $1,975
70,560
kWh
$1,910
-
kW-mo/yr
- - -
06 2.6212: Turn off equipment during breaks, reduce operating time $3,247 $325 $322
11,490
kWh
$311
-
kW-mo/yr
- $2,614
-
MMBtu
-
07 2.2511: Insulate bare equipment $3,082 - $1,427
50,960
kWh
$1,655
-
kW-mo/yr
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,266 $8,500 $1,152
41,160
kWh
$1,114
-
kW-mo/yr
- - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,000 - $1,020
36,456
kWh
$980
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,000 $2,020 $510
18,230
kWh
$490
-
kW-mo/yr
- - -
11 2.6212: Turn off equipment during breaks, reduce operating time $835 $1,700 $835
29,819
kWh
- - - -
12 2.7122: Disconnect ballasts $810 - $410
14,700
kWh
$400
-
kW-mo/yr
- - -
13 2.7122: Disconnect ballasts $740 $100 $380
13,525
kWh
$360
-
kW-mo/yr
- - -
14 2.7132: Install timers on light switches in little used areas $635 $150 $635
22,640
kWh
- - - -
15 2.7142: Utilize higher efficiency lamps and/or ballasts $255 $720 $130
4,700
kWh
$125
-
kW-mo/yr
- - -
16 2.7124: Make a practice of turning off lights when not needed $175 - $175
6,250
kWh
- - - -
TOTAL RECOMMENDED $76,542 $13,515 $11,209
400,362
kWh
$50,179
-
kW-mo/yr
$(-240.0) $2,614
-
MMBtu
$12,780
TOTAL IMPLEMENTED $59,492 $2,020 $3,283
117,288
kWh
$43,669
-
kW-mo/yr
$(-240.0) - $12,780
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs