Assessment Year | 2003 |
---|---|
Principal Product | Stainless steel / nickel base pump & valves castings |
NAICS | 331513: Steel Foundries (except Investment) |
SIC | 3325: Steel Foundries, Not Elsewhere Classified |
Sales Range | $10 M to 50M |
# of Employees | 114 |
Plant Area |
240,000
ft2
|
Annual Production | 3,300
ton
|
Production Hrs. Annual | 5,250
hrs
|
Location (State) | Ohio |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $434,028 | 16,492,880 |
kWh
|
$0.026 |
Electricity Demand | $665,435 | 52,104 |
kW-mo/yr
|
$12.77 |
Electricity Fees | $7,750 | - |
|
- |
Natural Gas | $611,730 | 109,055 |
MMBtu
|
$5.61 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $320,183 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $75,648 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | Water Consumption Savings |
---|---|---|---|---|---|---|---|---|---|
01 | 2.3191: Use demand controller or load shedder | $115,000 | $1,000 | - |
$115,000
-
kW-mo/yr
|
- | - | - | |
02 | 2.7313: Recycle air for heating, ventilation and air conditioning | $61,800 | $144,000 | - | - |
$72,600
-
MMBtu
|
$(-10,800.0) | - | |
03 | 3.4111: Use closed cycle process to minimize waste water production | $61,795 | $35,000 |
$(-1,988.0)
(-75,608)
kWh
|
$(-1,433.0)
-
kW-mo/yr
|
- | - |
$65,216
-
Tgal
|
|
04 | 2.4322: Use or replace with energy efficient substitutes | $37,413 | $28,500 | n/a | - | - |
$37,413
-
MMBtu
|
- | - |
05 | 2.3191: Use demand controller or load shedder | $16,536 | $2,600 |
$16,536
636,000
kWh
|
- | - | - | - | |
06 | 2.6218: Turn off equipment when not in use | $6,785 | $800 | - | - | - | - |
$6,785
-
Tgal
|
|
07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,070 | $12,830 |
$2,050
78,000
kWh
|
$2,020
-
kW-mo/yr
|
- | - | - | |
08 | 2.4322: Use or replace with energy efficient substitutes | $3,884 | $111 |
$3,884
149,400
kWh
|
- | - | - | - | |
09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,630 | $5,820 |
$1,830
69,600
kWh
|
$1,800
-
kW-mo/yr
|
- | - | - | |
10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,280 | $378 |
$1,105
42,000
kWh
|
$2,175
-
kW-mo/yr
|
- | - | - | |
11 | 2.7122: Disconnect ballasts | $2,820 | $250 |
$1,420
54,000
kWh
|
$1,400
-
kW-mo/yr
|
- | - | - | |
12 | 2.2511: Insulate bare equipment | $1,414 | $1,800 | - | - |
$1,414
-
MMBtu
|
- | - | |
13 | 2.6218: Turn off equipment when not in use | $1,219 | - |
$1,219
46,875
kWh
|
- | - | - | - | |
14 | 2.1116: Improve combustion control capability | $247 | $25 | - | - |
$247
-
MMBtu
|
- | - | |
15 | 2.6218: Turn off equipment when not in use | $178 | - |
$178
6,750
kWh
|
- | - | - | - | |
16 | 2.2312: Minimize non-essential material in heat treatment process | $112 | - | - | - |
$112
-
MMBtu
|
- | - | |
TOTAL RECOMMENDED | $320,183 | $233,114 |
$26,234
1,007,017
kWh
|
$120,962
-
kW-mo/yr
|
$111,786
-
MMBtu
|
$(-10,800.0) |
$72,001
-
Tgal
|
||
TOTAL IMPLEMENTED | $75,648 | $48,880 |
$1,660
63,142
kWh
|
$1,987
-
kW-mo/yr
|
- | - |
$72,001
-
Tgal
|
||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | Water Consumption Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs