ITAC Assessment: UD0664
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ITAC Assessment: UD0664
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Assessment Year 2003
Principal Product Stainless steel / nickel base pump & valves castings
NAICS 331513: Steel Foundries (except Investment)
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 114
Plant Area 240,000
ft2
Annual Production 3,300
ton
Production Hrs. Annual 5,250
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $434,028 16,492,880
kWh
Electricity Demand $665,435 52,104
kW-mo/yr
Electricity Fees $7,750 -
Natural Gas $611,730 109,055
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $320,183 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $75,648

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.3191: Use demand controller or load shedder $115,000 $1,000 - $115,000
-
kW-mo/yr
- - -
02 2.7313: Recycle air for heating, ventilation and air conditioning $61,800 $144,000 - - $72,600
-
MMBtu
$(-10,800.0) -
03 3.4111: Use closed cycle process to minimize waste water production $61,795 $35,000 $(-1,988.0)
(-75,608)
kWh
$(-1,433.0)
-
kW-mo/yr
- - $65,216
-
Tgal
04 2.4322: Use or replace with energy efficient substitutes $37,413 $28,500 n/a - - $37,413
-
MMBtu
- -
05 2.3191: Use demand controller or load shedder $16,536 $2,600 $16,536
636,000
kWh
- - - -
06 2.6218: Turn off equipment when not in use $6,785 $800 - - - - $6,785
-
Tgal
07 2.7142: Utilize higher efficiency lamps and/or ballasts $4,070 $12,830 $2,050
78,000
kWh
$2,020
-
kW-mo/yr
- - -
08 2.4322: Use or replace with energy efficient substitutes $3,884 $111 $3,884
149,400
kWh
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $3,630 $5,820 $1,830
69,600
kWh
$1,800
-
kW-mo/yr
- - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,280 $378 $1,105
42,000
kWh
$2,175
-
kW-mo/yr
- - -
11 2.7122: Disconnect ballasts $2,820 $250 $1,420
54,000
kWh
$1,400
-
kW-mo/yr
- - -
12 2.2511: Insulate bare equipment $1,414 $1,800 - - $1,414
-
MMBtu
- -
13 2.6218: Turn off equipment when not in use $1,219 - $1,219
46,875
kWh
- - - -
14 2.1116: Improve combustion control capability $247 $25 - - $247
-
MMBtu
- -
15 2.6218: Turn off equipment when not in use $178 - $178
6,750
kWh
- - - -
16 2.2312: Minimize non-essential material in heat treatment process $112 - - - $112
-
MMBtu
- -
TOTAL RECOMMENDED $320,183 $233,114 $26,234
1,007,017
kWh
$120,962
-
kW-mo/yr
$111,786
-
MMBtu
$(-10,800.0) $72,001
-
Tgal
TOTAL IMPLEMENTED $75,648 $48,880 $1,660
63,142
kWh
$1,987
-
kW-mo/yr
- - $72,001
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs