| Assessment Year | 2002 |
|---|---|
| Principal Product | Plastic Pellets |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
125,000
ft2
|
| Annual Production | 10,000,000
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $210,328 | 3,999,760 |
kWh
|
$0.053 |
| Electricity Demand | $69,624 | 11,604 |
kW-mo/yr
|
$6.00 |
| Natural Gas | $42,393 | 4,183 |
MMBtu
|
$10.13 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,626,511 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,587,940 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $1,356,000 | $500,000 | - | - | - | - | $1,356,000 | |
| 02 | 4.625: Develop standard operating procedures | $222,000 | - | - | - | - | - | $222,000 | |
| 03 | 2.8114: Change rate schedules or other changes in utility service | $32,655 | $36,000 | - | - | - | $32,655 | - | |
| 04 | 2.2511: Insulate bare equipment | $6,181 | $733 |
$4,994
97,920
kWh
|
$1,187
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $4,155 | $2,000 | - | - |
$4,155
-
MMBtu
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,378 | $5,112 |
$1,946
36,720
kWh
|
$432
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.3212: Optimize plant power factor | $1,512 | $1,125 | - |
$1,512
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.5123: Reduce fluid flow rates | $1,381 | - |
$936
18,360
kWh
|
$445
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $249 | $42 |
$156
3,060
kWh
|
$93
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $1,626,511 | $545,012 |
$8,032
156,060
kWh
|
$3,669
-
kW-mo/yr
|
$4,155
-
MMBtu
|
$32,655 | $1,578,000 | ||
| TOTAL IMPLEMENTED | $1,587,940 | $505,845 |
$7,876
153,000
kWh
|
$2,064
-
kW-mo/yr
|
- | - | $1,578,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs