| Assessment Year | 2002 |
|---|---|
| Principal Product | Injection Molded Parts |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 62 |
| Plant Area |
164,000
ft2
|
| Annual Production | 2,935,854
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $239,263 | 7,250,400 |
kWh
|
$0.033 |
| Electricity Demand | $181,349 | 19,368 |
kW-mo/yr
|
$9.36 |
| Natural Gas | $25,651 | 3,378 |
MMBtu
|
$7.59 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $283,013 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $259,032 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Other Liquid (haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.625: Develop standard operating procedures | $165,000 | - | - | - | - | - | $165,000 | |
| 02 | 4.652: Replace existing equipment with more suitable substitutes | $37,254 | $5,000 | - | - | - |
$624
-
gal
|
$36,630 | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $23,217 | - |
$(-3,224.0)
(-97,700)
kWh
|
$26,441
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.3212: Optimize plant power factor | $19,136 | $24,000 | - | - | $19,136 | - | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $15,563 | $51,600 |
$15,563
471,600
kWh
|
- | - | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,418 | $12,200 |
$5,326
161,400
kWh
|
$3,092
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.3134: Shift from daytime to nighttime operation | $7,528 | - | - |
$7,528
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.6218: Turn off equipment when not in use | $5,833 | $1,125 |
$5,833
176,750
kWh
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $751 | $1,737 |
$475
14,400
kWh
|
$276
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7311: Ventilation system to shut off when room is not in use | $313 | - |
$198
6,000
kWh
|
$115
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $283,013 | $95,662 |
$24,171
732,450
kWh
|
$37,452
-
kW-mo/yr
|
$19,136 |
$624
-
gal
|
$201,630 | ||
| TOTAL IMPLEMENTED | $259,032 | $31,862 |
$3,282
99,450
kWh
|
$34,360
-
kW-mo/yr
|
$19,136 |
$624
-
gal
|
$201,630 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Other Liquid (haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs