| Assessment Year | 2002 |
|---|---|
| Principal Product | Metal Stampings |
| NAICS |
n/a
|
| SIC | 3469: Metal Stampings, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 88 |
| Plant Area |
150,970
ft2
|
| Annual Production | 3,000
ton
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $69,251 | 2,036,800 |
kWh
|
$0.034 |
| Electricity Demand | $48,068 | 6,360 |
kW-mo/yr
|
$7.56 |
| Natural Gas | $70,230 | 8,672 |
MMBtu
|
$8.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $101,707 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $5,431 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.114: Add/modify equipment to improve drying process | $72,080 | $3,600 | - |
$(-1,920.0)
-
kW-mo/yr
|
- | - | - | - | $74,000 | |
| 02 | 4.623: Employ modular jigs to reduce process set-up time | $16,650 | $15,000 | - | - | - | - | - | - | $16,650 | |
| 03 | 2.2437: Recover waste heat from equipment | $2,835 | $3,500 | - | - |
$2,835
-
MMBtu
|
- | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,660 | $6,691 |
$1,863
54,780
kWh
|
$797
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,306 | $6,000 |
$1,077
31,680
kWh
|
$1,229
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,082 | $1,008 |
$930
27,375
kWh
|
$1,152
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 3.8132: Use less toxic and volatile solvent substitutes | $1,615 | $1,275 | - | - | - | - |
$(-875.0)
-
gal
|
$2,490
-
gal
|
- | |
| 08 | 2.7135: Install occupancy sensors | $512 | $113 |
$512
15,065
kWh
|
- | - | - | - | - | - | |
| 09 | 2.2511: Insulate bare equipment | $502 | $1,640 | - | - |
$502
-
MMBtu
|
- | - | - | - | |
| 10 | 3.4151: Minimize water usage | $373 | - | - | - | - |
$373
-
Tgal
|
- | - | - | |
| 11 | 2.7311: Ventilation system to shut off when room is not in use | $92 | - |
$54
1,600
kWh
|
$38
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $101,707 | $38,827 |
$4,436
130,500
kWh
|
$1,296
-
kW-mo/yr
|
$3,337
-
MMBtu
|
$373
-
Tgal
|
$(-875.0)
-
gal
|
$2,490
-
gal
|
$90,650 | ||
| TOTAL IMPLEMENTED | $5,431 | $12,691 |
$2,994
88,060
kWh
|
$2,064
-
kW-mo/yr
|
- |
$373
-
Tgal
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs