ITAC Assessment: UD0648
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ITAC Assessment: UD0648
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Assessment Year 2002
Principal Product Plastic Blow Molding
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 80
Plant Area 95,000
ft2
Annual Production 7,500,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $193,926 5,185,200
kWh
Electricity Demand $87,544 12,696
kW-mo/yr
Natural Gas $32,980 3,312
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $52,267 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,996

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
01 4.513: Re-arrange equipment layout to reduce labor costs $18,752 $4,500 - - - $12,480 $112 $6,160
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,379 $45,000 $12,329
329,659
kWh
$5,050
-
kW-mo/yr
- - - -
03 2.6218: Turn off equipment when not in use $6,156 $1,323 $6,156
164,600
kWh
- - - - -
04 3.4116: Meter recycled water (to reduce sewer charges) $2,749 $2,500 - - $2,749
-
Tgal
- - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,235 $7,600 $1,633
43,680
kWh
$602
-
kW-mo/yr
- - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,108 $196 $1,540
41,184
kWh
$568
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,899 $5,800 $1,340
35,828
kWh
$559
-
kW-mo/yr
- - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $989 $2,502 $723
19,344
kWh
$266
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $52,267 $69,421 $23,721
634,295
kWh
$7,045
-
kW-mo/yr
$2,749
-
Tgal
$12,480 $112 $6,160
TOTAL IMPLEMENTED $4,996 $8,498 $3,603
96,356
kWh
$1,393
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs