| Assessment Year | 2002 |
|---|---|
| Principal Product | Metal heat-treating and plating |
| NAICS |
n/a
|
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $5 M to 10M |
| # of Employees | 75 |
| Plant Area |
53,000
ft2
|
| Annual Production | 33,600,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $105,333 | 3,898,476 |
kWh
|
$0.027 |
| Electricity Demand | $32,208 | 8,052 |
kW-mo/yr
|
$4.00 |
| Natural Gas | $204,948 | 19,569 |
MMBtu
|
$10.47 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $78,711 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $62,178 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 3.4156: Use flow control valves on equipment to optimize water use | $33,646 | $32,000 | - | - | - |
$33,646
-
Tgal
|
|
| 02 | 2.2136: Install / repair insulation on steam lines | $25,468 | $12,700 | - | - |
$25,468
-
MMBtu
|
- | |
| 03 | 2.7245: Use direct air supply to exhaust hoods | $9,581 | $675 | - | - |
$9,581
-
MMBtu
|
- | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $2,685 | $2,000 | - | - |
$2,685
-
MMBtu
|
- | |
| 05 | 2.2511: Insulate bare equipment | $2,204 | $3,320 | - | - |
$2,204
-
MMBtu
|
- | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,390 | $5,088 |
$1,169
40,230
kWh
|
$221
-
kW-mo/yr
|
- | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,342 | $61 |
$1,121
38,640
kWh
|
$221
-
kW-mo/yr
|
- | - | |
| 08 | 2.8114: Change rate schedules or other changes in utility service | $1,092 | - | - | - | - |
$1,092
-
Tgal
|
|
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $613 | $1,431 |
$512
17,640
kWh
|
$101
-
kW-mo/yr
|
- | - | |
| 10 | 2.7144: Install spectral reflectors / delamp | $379 | $499 |
$317
10,920
kWh
|
$62
-
kW-mo/yr
|
- | - | |
| 11 | 2.5111: Convert from indirect to direct fired systems | $311 | $640 |
$244
8,400
kWh
|
$67
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $78,711 | $58,414 |
$3,363
115,830
kWh
|
$672
-
kW-mo/yr
|
$39,938
-
MMBtu
|
$34,738
-
Tgal
|
||
| TOTAL IMPLEMENTED | $62,178 | $47,199 |
$317
10,920
kWh
|
$62
-
kW-mo/yr
|
$28,153
-
MMBtu
|
$33,646
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs