ITAC Assessment: UD0640
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ITAC Assessment: UD0640
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Assessment Year 2002
Principal Product Metal stampings
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 350,000
ft2
Annual Production 230,000,000
pieces
Production Hrs. Annual 4,500
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $248,232 5,516,272
kWh
Electricity Demand $23,299 15,024
kW-mo/yr
Fuel Oil #1 $23,704 3,138
MMBtu
Other Gas $77,453 4,998
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $282,856 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $59,200

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #1 Savings Other Gas Savings Personnel Changes Savings
01 4.621: Use fixtures to reduce machine changeout times $181,200 $252,000 - - - - - $181,200
02 2.1331: Burn a less expensive grade of fuel $57,385 $82,200 - - $(-43,772.0)
-
MMBtu
$23,704
-
MMBtu
$77,453
-
MMBtu
-
03 2.6122: Adjust vents to minimize energy use $37,432 $39,000 - - - - $37,432
-
MMBtu
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,719 $11,324 $2,462
54,720
kWh
$257
-
kW-mo/yr
- - - -
05 2.3212: Optimize plant power factor $2,305 $6,500 - $2,305
-
kW-mo/yr
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,815 $7,700 $1,644
36,540
kWh
$171
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $282,856 $398,724 $4,106
91,260
kWh
$2,733
-
kW-mo/yr
$(-43,772.0)
-
MMBtu
$23,704
-
MMBtu
$114,885
-
MMBtu
$181,200
TOTAL IMPLEMENTED $59,200 $89,900 $1,644
36,540
kWh
$171
-
kW-mo/yr
$(-43,772.0)
-
MMBtu
$23,704
-
MMBtu
$77,453
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #1 Savings Other Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs