ITAC Assessment: UD0630
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ITAC Assessment: UD0630
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Assessment Year 2001
Principal Product Automotive stampings
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 46
Plant Area 44,360
ft2
Annual Production 70,000,000
pieces
Production Hrs. Annual 2,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $32,049 1,052,600
kWh
Electricity Demand $41,877 5,076
kW-mo/yr
Natural Gas $16,779 3,781
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,542 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,810

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,607 $720 $4,380
146,000
kWh
$7,227
-
kW-mo/yr
- - -
02 2.3212: Optimize plant power factor $11,232 $5,000 - $11,232
-
kW-mo/yr
- - -
03 2.6231: Utilize controls to operate equipment only when needed $3,449 $560 $974
32,475
kWh
$2,475
-
kW-mo/yr
- - -
04 3.8132: Use less toxic and volatile solvent substitutes $3,432 $700 - - - - $3,432
-
gal
05 3.4156: Use flow control valves on equipment to optimize water use $2,639 $500 - - - $2,639
-
Tgal
-
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,272 $88 $480
16,000
kWh
$792
-
kW-mo/yr
- - -
07 2.2511: Insulate bare equipment $611 $1,180 - - $611
-
MMBtu
- -
08 2.6218: Turn off equipment when not in use $300 - $300
10,000
kWh
- - - -
TOTAL RECOMMENDED $34,542 $8,748 $6,134
204,475
kWh
$21,726
-
kW-mo/yr
$611
-
MMBtu
$2,639
-
Tgal
$3,432
-
gal
TOTAL IMPLEMENTED $30,810 $8,048 $5,834
194,475
kWh
$21,726
-
kW-mo/yr
$611
-
MMBtu
$2,639
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs