| Assessment Year | 2001 |
|---|---|
| Principal Product | Ambient & cryogenically ground rubber and plastic |
| NAICS |
n/a
|
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 60 |
| Plant Area |
87,800
ft2
|
| Annual Production | 31,000,000
lb
|
| Production Hrs. Annual | 6,732
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $85,229 | 3,043,894 |
kWh
|
$0.028 |
| Electricity Demand | $53,794 | 10,476 |
kW-mo/yr
|
$5.13 |
| Natural Gas | $27,678 | 2,905 |
MMBtu
|
$9.53 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $79,824 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $3,907 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.423: Move product using mechanical means | $21,879 | $25,000 | - | - | $21,879 | - | - | - | |
| 02 | 4.652: Replace existing equipment with more suitable substitutes | $18,079 | $15,000 | n/a | - | - | $17,329 | - | - | $750 |
| 03 | 3.1192: Reduce scrap production | $15,862 | $6,000 | - | - | $2,735 | $6,395 | $6,732 | - | |
| 04 | 2.6212: Turn off equipment during breaks, reduce operating time | $6,324 | - |
$6,324
158,097
kWh
|
- | - | - | - | - | |
| 05 | 2.2511: Insulate bare equipment | $5,835 | $1,760 |
$4,222
150,797
kWh
|
$1,613
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 4.111: Add equipment/ operators to reduce production bottleneck | $5,200 | $1,500 | - | - | - | $5,200 | - | - | |
| 07 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $3,907 | - |
$2,827
100,980
kWh
|
$1,080
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $1,128 | - | - |
$1,128
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $982 | $250 |
$204
7,271
kWh
|
$778
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 3.4116: Meter recycled water (to reduce sewer charges) | $628 | $300 | - | - | - | $628 | - | - | |
| TOTAL RECOMMENDED | $79,824 | $49,810 |
$13,577
417,145
kWh
|
$4,599
-
kW-mo/yr
|
$41,943 | $12,223 | $6,732 | $750 | ||
| TOTAL IMPLEMENTED | $3,907 | - |
$2,827
100,980
kWh
|
$1,080
-
kW-mo/yr
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs