ITAC Assessment: UD0622
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ITAC Assessment: UD0622
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Assessment Year 2001
Principal Product Metal working, industrial machines and equipment
NAICS
n/a
SIC 3549: Metalworking Machinery, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 215
Plant Area 160,000
ft2
Annual Production 8,750,000
lb
Production Hrs. Annual 5,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $98,121 3,368,200
kWh
Electricity Demand $61,480 7,812
kW-mo/yr
Natural Gas $81,061 10,666
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,596 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,141

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 4.111: Add equipment/ operators to reduce production bottleneck $12,500 $2,500 - - - - - - - $12,500
02 3.5112: Reprocess spent oils on site for re-use $9,526 $3,323 - - - - $9,526
-
gal
- - -
03 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid $5,610 $3,200 - - - $3,690
-
gal
- $1,920 - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,574 $6,830 $2,538
54,000
kWh
$1,036
-
kW-mo/yr
- - - - - -
05 3.4114: Replace city water with recycled water via cooling tower $2,978 $9,800 $(-544.0)
(-19,501)
kWh
$(-180.0)
-
kW-mo/yr
$4,202
-
Tgal
- - - $(-500.0) -
06 2.7145: Install skylights $1,341 $4,455 $711
25,476
kWh
$630
-
kW-mo/yr
- - - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $67 $170 $25
900
kWh
$42
-
kW-mo/yr
- - - - - -
TOTAL RECOMMENDED $35,596 $30,278 $2,730
60,875
kWh
$1,528
-
kW-mo/yr
$4,202
-
Tgal
$3,690
-
gal
$9,526
-
gal
$1,920 $(-500.0) $12,500
TOTAL IMPLEMENTED $16,141 $9,500 $2,563
54,900
kWh
$1,078
-
kW-mo/yr
- - - - - $12,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs