ITAC Assessment: UD0618
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ITAC Assessment: UD0618
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Assessment Year 2001
Principal Product Metal burial vaults and steel coil processing
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 250,000
ft2
Annual Production 100,000
ton
Production Hrs. Annual 3,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $183,550 3,769,222
kWh
Electricity Demand $36,978 10,032
kW-mo/yr
Natural Gas $346,322 54,927
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $194,430 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,512

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 3.2176: Increase use of automation $124,000 $240,000 - - - - - $124,000 -
02 2.2414: Use waste heat from hot flue gases to preheat $26,445 $5,700 - - $26,445
-
MMBtu
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $9,036 $25,000 - - - $4,812
-
gal
- $4,224 -
04 2.2136: Install / repair insulation on steam lines $8,474 $6,280 - - $8,474
-
MMBtu
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,038 $1,450 $6,528
136,000
kWh
$1,510
-
kW-mo/yr
- - - - -
06 2.2414: Use waste heat from hot flue gases to preheat $7,458 $5,700 - - $7,458
-
MMBtu
- - - -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $4,522 $3,000 - - - - $4,522
-
lb
- -
08 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $3,394 - $2,430
50,626
kWh
$964
-
kW-mo/yr
- - - - -
09 2.2421: Install waste heat boiler to provide direct power $1,779 $5,000 - - $1,779
-
MMBtu
- - - -
10 3.4155: Meter waste water $1,284 $500 - - - - - - $1,284
TOTAL RECOMMENDED $194,430 $292,630 $8,958
186,626
kWh
$2,474
-
kW-mo/yr
$44,156
-
MMBtu
$4,812
-
gal
$4,522
-
lb
$128,224 $1,284
TOTAL IMPLEMENTED $16,512 $7,730 $6,528
136,000
kWh
$1,510
-
kW-mo/yr
$8,474
-
MMBtu
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs