| Assessment Year | 2001 |
|---|---|
| Principal Product | Metal Finishing |
| NAICS |
n/a
|
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
54,555
ft2
|
| Annual Production | 59,330
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $80,550 | 4,323,280 |
kWh
|
$0.019 |
| Electricity Demand | $140,085 | 9,900 |
kW-mo/yr
|
$14.15 |
| Natural Gas | $196,021 | 34,402 |
MMBtu
|
$5.70 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $50,528 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $29,027 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4159: Replace treated water with well / surface water | $21,501 | $15,000 |
$(-289.0)
(-13,770)
kWh
|
$(-382.0)
-
kW-mo/yr
|
- | - | - | - | - |
$22,172
-
Tgal
|
- | |
| 02 | 4.111: Add equipment/ operators to reduce production bottleneck | $15,606 | $14,000 | - | - | - | - | - | - | - | - | $15,606 | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,566 | - |
$2,983
142,045
kWh
|
$3,583
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 04 | 3.1227: Use counter-current rinsing to reduce rinse water volume (gravure) | $5,513 | $5,000 | - | - |
$1,693
-
Tgal
|
$1,474
-
gal
|
$168
-
lb
|
$2,178 | - | - | - | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $1,342 | - | - |
$8,931
-
kW-mo/yr
|
- | - | - | - | $(-7,589.0) | - | - | |
| TOTAL RECOMMENDED | $50,528 | $34,000 |
$2,694
128,275
kWh
|
$12,132
-
kW-mo/yr
|
$1,693
-
Tgal
|
$1,474
-
gal
|
$168
-
lb
|
$2,178 | $(-7,589.0) |
$22,172
-
Tgal
|
$15,606 | ||
| TOTAL IMPLEMENTED | $29,027 | $19,000 |
$2,983
142,045
kWh
|
$12,514
-
kW-mo/yr
|
$1,693
-
Tgal
|
$1,474
-
gal
|
$168
-
lb
|
$2,178 | $(-7,589.0) | - | $15,606 | ||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs