ITAC Assessment: UD0610
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ITAC Assessment: UD0610
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Assessment Year 2001
Principal Product Ball Bearings
NAICS
n/a
SIC 3562: Ball and Roller Bearings
Sales Range $50
M
to 100
M
# of Employees 419
Plant Area 160,000
ft2
Annual Production 7,000,000
lb
Production Hrs. Annual 6,174
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $170,491 10,360,199
kWh
Electricity Demand $221,954 20,724
kW-mo/yr
Natural Gas $177,844 47,186
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $239,484 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $103,520

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
01 4.424: Improve space comfort conditioning $101,536 $402,000 $(-23,464.0)
(-634,232)
kWh
- - - - - $125,000
02 3.8132: Use less toxic and volatile solvent substitutes $95,666 $2,550 - - - $15,333
-
gal
- $80,333 -
03 4.621: Use fixtures to reduce machine changeout times $28,005 $12,000 - - - - $28,005 - -
04 2.6218: Turn off equipment when not in use $2,646 $1,500 $2,646
147,128
kWh
- - - - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,232 - $2,890
160,610
kWh
$3,342
-
kW-mo/yr
- - - - -
06 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $2,028 - $537
29,894
kWh
$1,491
-
kW-mo/yr
- - - - -
07 2.2437: Recover waste heat from equipment $1,984 $6,000 $850
47,186
kWh
- $1,134
-
MMBtu
- - - -
08 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $1,387 $500 - - $1,387
-
MMBtu
- - - -
TOTAL RECOMMENDED $239,484 $424,550 $(-16,541.0)
(-249,414)
kWh
$4,833
-
kW-mo/yr
$2,521
-
MMBtu
$15,333
-
gal
$28,005 $80,333 $125,000
TOTAL IMPLEMENTED $103,520 $408,000 $(-22,614.0)
(-587,046)
kWh
- $1,134
-
MMBtu
- - - $125,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs