ITAC Assessment: UD0606
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ITAC Assessment: UD0606
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Assessment Year 2000
Principal Product Custom structural foam plastic injection molding
NAICS
n/a
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 45,000
ft2
Annual Production 50,000,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $715,577 15,503,810
kWh
Electricity Demand $101,346 27,996
kW-mo/yr
Natural Gas $2,950 517
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $205,853 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $124,935

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings Increase in Production Savings
01 3.2176: Increase use of automation $50,319 $12,000 - - - - - $50,319
02 2.8114: Change rate schedules or other changes in utility service $74,616 - - - - $74,616 - -
03 3.1161: Eliminate/reduce an operation $41,983 $75,000 - - - - $41,983 -
04 4.445: Install equipment to move product $35,984 $135,000 - - $35,984 - - -
05 2.2511: Insulate bare equipment $2,029 $785 $1,842
36,635
kWh
$187
-
kW-mo/yr
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $922 $1,430 $822
16,413
kWh
$100
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $205,853 $224,215 $2,664
53,048
kWh
$287
-
kW-mo/yr
$35,984 $74,616 $41,983 $50,319
TOTAL IMPLEMENTED $124,935 $12,000 - - - $74,616 - $50,319
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs