ITAC Assessment: UD0585
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ITAC Assessment: UD0585
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Assessment Year 2000
Principal Product aluminum die castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $50
M
to 100
M
# of Employees 318
Plant Area 186,000
ft2
Annual Production 22,800,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $439,066 18,961,899
kWh
Electricity Demand $509,438 36,756
kW-mo/yr
Natural Gas $449,183 117,763
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $114,703 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $57,957

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $40,793 $76,500 - - $40,793
-
MMBtu
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $28,367 $32,550 $14,708
700,762
kWh
$13,659
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $23,347 $100 $11,907
567,116
kWh
$11,440
-
kW-mo/yr
- - -
04 3.4116: Meter recycled water (to reduce sewer charges) $12,563 - - - - - $12,563
05 2.7142: Utilize higher efficiency lamps and/or ballasts $5,729 $16,995 $2,453
116,940
kWh
$3,276
-
kW-mo/yr
- - -
06 2.7145: Install skylights $3,390 $13,560 $1,257
59,789
kWh
$2,133
-
kW-mo/yr
- - -
07 2.7134: Use photocell controls $514 $120 $101
4,689
kWh
$185
-
kW-mo/yr
- $228 -
TOTAL RECOMMENDED $114,703 $139,825 $30,426
1,449,296
kWh
$30,693
-
kW-mo/yr
$40,793
-
MMBtu
$228 $12,563
TOTAL IMPLEMENTED $57,957 $49,765 $29,169
1,389,507
kWh
$28,560
-
kW-mo/yr
- $228 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs