ITAC Assessment: UD0577
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ITAC Assessment: UD0577
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Assessment Year 1999
Principal Product Precast concrete structures and pipe
NAICS
n/a
SIC 3272: Concrete Products, Except Block and Brick
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 200,000
ft2
Annual Production 145,000
ton
Production Hrs. Annual 6,120
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $44,869 1,616,647
kWh
Electricity Demand $85,990 6,112
kW-mo/yr
Natural Gas $42,567 8,784
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,206,201 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings Increase in Production Savings
01 4.111: Add equipment/ operators to reduce production bottleneck $640,050 $1,000,000 - - $321,300 - - - $318,750
02 4.445: Install equipment to move product $320,742 $525,000 - - $30,600 - - - $290,142
03 4.623: Employ modular jigs to reduce process set-up time $118,825 $15,000 - - - - - $118,825 -
04 3.5311: Recover and reuse waste material $88,813 $200,000 - - $(-3,060.0) $89,276 $2,597 - -
05 4.445: Install equipment to move product $35,600 $57,000 - - $30,600 $5,000 - - -
06 2.4133: Use most efficient type of electric motors $2,171 $2,655 $1,394
51,583
kWh
$777
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $1,206,201 $1,799,655 $1,394
51,583
kWh
$777
-
kW-mo/yr
$379,440 $94,276 $2,597 $118,825 $608,892
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs