ITAC Assessment: UD0575
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ITAC Assessment: UD0575
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Assessment Year 1999
Principal Product Machined automotive brake rotors and drums
NAICS
n/a
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 320
Plant Area 300,000
ft2
Annual Production 7,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $930,300 26,107,855
kWh
Electricity Demand $668,653 48,348
kW-mo/yr
Natural Gas $272,505 77,838
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $677,856 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,856

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 4.441: Install automatic packing equipment $480,000 $175,000 - - - $480,000
02 4.423: Move product using mechanical means $144,000 $150,000 - - - $144,000
03 2.6242: Minimize operation of equipment maintained in standby condition $39,515 $10,000 $17,940
780,188
kWh
$21,575
-
kW-mo/yr
- -
04 2.2437: Recover waste heat from equipment $14,341 $15,000 $(-955.0)
(-41,618)
kWh
$(-1,196.0)
-
kW-mo/yr
$16,492
-
MMBtu
-
TOTAL RECOMMENDED $677,856 $350,000 $16,985
738,570
kWh
$20,379
-
kW-mo/yr
$16,492
-
MMBtu
$624,000
TOTAL IMPLEMENTED $53,856 $25,000 $16,985
738,570
kWh
$20,379
-
kW-mo/yr
$16,492
-
MMBtu
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs