| Assessment Year | 1999 |
|---|---|
| Principal Product | steel hydraulic fittings |
| NAICS |
n/a
|
| SIC | 3494: Valves and Pipe Fittings, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 210 |
| Plant Area |
250,000
ft2
|
| Annual Production | 6,035
ton
|
| Production Hrs. Annual | 5,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $193,468 | 5,395,076 |
kWh
|
$0.036 |
| Electricity Demand | $192,912 | 30,864 |
kW-mo/yr
|
$6.25 |
| Natural Gas | $173,740 | 41,932 |
MMBtu
|
$4.14 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $489,517 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $103,332 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.322: Eliminate old stock and modify inventory control | $300,000 | $526,500 | - | - | - | - | - | - | - | - | $300,000 | |
| 02 | 3.4153: Use counter current rinsing to reduce waste water | $95,150 | $9,000 |
$331
15,826
kWh
|
$227
-
kW-mo/yr
|
- | - | - | - | - | $94,592 | - | |
| 03 | 4.111: Add equipment/ operators to reduce production bottleneck | $27,880 | $7,000 | - | - | - | - | - | $2,880 | - | $25,000 | - | |
| 04 | 3.7198: Reduce / eliminate use of disposable product | $18,791 | $6,000 | - | - | - |
$13,320
-
gal
|
- | - | - | $5,471 | - | |
| 05 | 3.1163: Use plastic pallets instead of wood | $12,625 | $25,000 | - | - | - | - | - | - | $(-5,000.0) | $17,625 | - | |
| 06 | 3.5217: Reuse / recycle/ sell paper products | $8,240 | $6,000 | - | - | - | - |
$8,000
-
lb
|
$(-3,000.0) | $3,240 | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,182 | $1,200 |
$6,290
299,531
kWh
|
$1,892
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,143 | $15,231 |
$2,564
122,216
kWh
|
$5,579
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 09 | 2.2136: Install / repair insulation on steam lines | $6,660 | $13,660 | - | - |
$6,660
-
MMBtu
|
- | - | - | - | - | - | |
| 10 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $3,846 | $2,000 |
$1,500
71,512
kWh
|
$2,346
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $489,517 | $611,591 |
$10,685
509,085
kWh
|
$10,044
-
kW-mo/yr
|
$6,660
-
MMBtu
|
$13,320
-
gal
|
$8,000
-
lb
|
$(-120.0) | $(-1,760.0) | $142,688 | $300,000 | ||
| TOTAL IMPLEMENTED | $103,332 | $10,200 |
$6,621
315,357
kWh
|
$2,119
-
kW-mo/yr
|
- | - | - | - | - | $94,592 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs