| Assessment Year | 1999 |
|---|---|
| Principal Product | aluminum die castings |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $10 M to 50M |
| # of Employees | 135 |
| Plant Area |
45,000
ft2
|
| Annual Production | 5,000,000
lb
|
| Production Hrs. Annual | 7,344
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $58,165 | 2,721,278 |
kWh
|
$0.021 |
| Electricity Demand | $91,602 | 6,492 |
kW-mo/yr
|
$14.11 |
| Natural Gas | $236,181 | 70,307 |
MMBtu
|
$3.36 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $301,743 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $50,275 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $220,632 | $300,000 | - | - | - | - | $205,632 | $15,000 | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $22,972 | $148 |
$10,950
527,257
kWh
|
$12,022
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $22,776 | $49,660 | - | - |
$22,776
-
MMBtu
|
- | - | - | |
| 04 | 2.2514: Cover open tanks | $13,847 | $2,400 | - | - |
$13,847
-
MMBtu
|
- | - | - | |
| 05 | 2.3134: Shift from daytime to nighttime operation | $10,689 | - | - |
$10,689
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 3.4155: Meter waste water | $5,686 | $2,200 | - | - | - |
$5,686
-
gal
|
- | - | |
| 07 | 3.4156: Use flow control valves on equipment to optimize water use | $2,767 | $3,375 |
$478
22,860
kWh
|
$525
-
kW-mo/yr
|
- | - | $1,764 | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,156 | $5,096 |
$1,104
52,462
kWh
|
$1,212
-
kW-mo/yr
|
- | - | $(-160.0) | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $218 | $684 |
$56
2,638
kWh
|
$91
-
kW-mo/yr
|
- | - | - | $71 | |
| TOTAL RECOMMENDED | $301,743 | $363,563 |
$12,588
605,217
kWh
|
$24,539
-
kW-mo/yr
|
$36,623
-
MMBtu
|
$5,686
-
gal
|
$207,236 | $15,071 | ||
| TOTAL IMPLEMENTED | $50,275 | $5,923 |
$11,428
550,117
kWh
|
$23,236
-
kW-mo/yr
|
$13,847
-
MMBtu
|
- | $1,764 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs