ITAC Assessment: UD0555
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ITAC Assessment: UD0555
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Assessment Year 1998
Principal Product Gray iron & ductile castings
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 320
Plant Area 165,000
ft2
Annual Production 60,000,000
lb
Production Hrs. Annual 5,500
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,826,403 47,958,383
kWh
Electricity Demand $560,729 156,192
kW-mo/yr
Natural Gas $341,077 83,518
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $417,936 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $272,109

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
01 4.511: Expand operations into unused space $237,283 $1,313,000 - - - - $222,750 $14,533 -
02 4.652: Replace existing equipment with more suitable substitutes $123,160 $115,000 - - - - - - $123,160
03 2.2437: Recover waste heat from equipment $22,667 $20,000 - - $22,667
-
MMBtu
- - - -
04 3.1161: Eliminate/reduce an operation $17,490 - - - - $1,890
-
lb
- $15,600 -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $11,454 - $9,925
263,189
kWh
$1,529
-
kW-mo/yr
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $5,882 $17,546 $5,010
132,181
kWh
$872
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $417,936 $1,465,546 $14,935
395,370
kWh
$2,401
-
kW-mo/yr
$22,667
-
MMBtu
$1,890
-
lb
$222,750 $30,133 $123,160
TOTAL IMPLEMENTED $272,109 $1,330,546 $14,935
395,370
kWh
$2,401
-
kW-mo/yr
- $1,890
-
lb
$222,750 $30,133 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs