| Assessment Year | 1998 |
|---|---|
| Principal Product | Steel forging, rough machining, and heat treating |
| NAICS |
n/a
|
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
250,000
ft2
|
| Annual Production | 18,000,000
lb
|
| Production Hrs. Annual | 4,590
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $92,548 | 3,558,031 |
kWh
|
$0.026 |
| Electricity Demand | $140,475 | 9,984 |
kW-mo/yr
|
$14.07 |
| Natural Gas | $589,484 | 157,984 |
MMBtu
|
$3.73 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $241,945 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $207,656 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.122: Develop standard procedures to improve internal yields | $183,600 | - | - | - | - | - | $183,600 | - | |
| 02 | 3.5244: Recover metals from casting sand | $21,000 | $4,800 | - | - | - | - | - | $21,000 | |
| 03 | 2.3137: Use power during off-peak periods | $11,143 | - | - |
$11,143
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 3.5316: Contract a wood pallet recycling company | $8,400 | - | - | - | - | - | $8,400 | - | |
| 05 | 2.3512: De-energize excess transformer capacity | $8,000 | $17,000 | - | - | $9,000 | - | $(-1,000.0) | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,513 | $14,128 |
$1,540
70,047
kWh
|
$2,973
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $4,236 | $20,000 | - | - | - |
$4,236
-
MMBtu
|
- | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,053 | - |
$378
17,292
kWh
|
$675
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $241,945 | $55,928 |
$1,918
87,339
kWh
|
$14,791
-
kW-mo/yr
|
$9,000 |
$4,236
-
MMBtu
|
$191,000 | $21,000 | ||
| TOTAL IMPLEMENTED | $207,656 | $14,128 |
$1,540
70,047
kWh
|
$14,116
-
kW-mo/yr
|
- | - | $192,000 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs