ITAC Assessment: UD0530
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ITAC Assessment: UD0530
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Assessment Year 1997
Principal Product Plastic Products, toy balls
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 286,000
ft2
Annual Production 30,000,000
pieces
Production Hrs. Annual 6,480
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $133,105 5,787,222
kWh
Electricity Demand $260,021 11,112
kW-mo/yr
Natural Gas $355,377 107,888
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $149,095 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,652

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 3.4116: Meter recycled water (to reduce sewer charges) $3,055 $2,200 - - $3,055
-
MMBtu
- -
02 2.4235: Remove or close off unneeded compressed air lines $3,250 $5,600 $116
4,982
kWh
$3,134
-
kW-mo/yr
- - -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $34,540 $37,500 $8,208
356,975
kWh
$23,888
-
kW-mo/yr
$(-4,606.0)
-
MMBtu
- $7,050
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $24,402 - - $24,402
-
kW-mo/yr
- - -
05 4.652: Replace existing equipment with more suitable substitutes $51,015 $200,000 - - $20,043
-
MMBtu
$3,072
-
Tgal
$27,900
06 2.2437: Recover waste heat from equipment $32,833 $66,000 $(-363.0)
(-15,826)
kWh
$(-615.0)
-
kW-mo/yr
$33,811
-
MMBtu
- -
TOTAL RECOMMENDED $149,095 $311,300 $7,961
346,131
kWh
$50,809
-
kW-mo/yr
$52,303
-
MMBtu
$3,072
-
Tgal
$34,950
TOTAL IMPLEMENTED $27,652 $5,600 $116
4,982
kWh
$27,536
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs