ITAC Assessment: UD0515
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ITAC Assessment: UD0515
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Assessment Year 1997
Principal Product Aluminum Castings
NAICS
n/a
SIC 3365: Aluminum Foundries
Sales Range $5
M
to 10
M
# of Employees 212
Plant Area 120,000
ft2
Annual Production 0
lb
Production Hrs. Annual 3,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $204,961 3,292,790
kWh
Electricity Demand $141,030 9,000
kW-mo/yr
Natural Gas $354,752 64,058
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $211,915 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $79,041

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Administrative Changes Savings By-product Production Savings
01 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $36,109 $60,000 $(-125.0)
(-5,862)
kWh
$(-375.0)
-
kW-mo/yr
$36,609
-
MMBtu
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,688 $11,020 $1,600
76,202
kWh
$3,088
-
kW-mo/yr
- - - - -
03 2.8211: Consolidate freight shipments and/or deliveries $34,031 $25,000 - - - - $8,250 $20,625 $5,156
04 4.423: Move product using mechanical means $67,125 $2,500 - - - - $54,000 - $13,125
05 4.423: Move product using mechanical means $19,500 $8,000 - - - - $19,500 - -
06 3.3113: Use other methods for neutralization $5,655 $500 - - - $5,655
-
gal
- - -
07 2.1121: Use insulation in furnaces to facilitate heating / cooling $2,789 $200 - - $2,789
-
MMBtu
- - - -
08 2.5195: Change product design to reduce energy requirements $1,875 - - - $1,875
-
MMBtu
- - - -
09 2.1311: Replace electrically-operated equipment with fossil fuel equipment $40,143 $150,000 $16,067
765,240
kWh
$42,121
-
kW-mo/yr
$(-18,045.0)
-
MMBtu
- - - -
TOTAL RECOMMENDED $211,915 $257,220 $17,542
835,580
kWh
$44,834
-
kW-mo/yr
$23,228
-
MMBtu
$5,655
-
gal
$81,750 $20,625 $18,281
TOTAL IMPLEMENTED $79,041 $210,200 $15,942
759,378
kWh
$41,746
-
kW-mo/yr
$21,353
-
MMBtu
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Administrative Changes Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs