| Assessment Year | 1997 |
|---|---|
| Principal Product | aluminum castings |
| NAICS |
n/a
|
| SIC | 3365: Aluminum Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 170 |
| Plant Area |
87,000
ft2
|
| Annual Production | 9,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $220,357 | 10,496,190 |
kWh
|
$0.021 |
| Electricity Demand | $453,842 | 32,256 |
kW-mo/yr
|
$14.07 |
| Electricity Fees | $1,080 | - |
|
- |
| Natural Gas | $270,320 | 69,282 |
MMBtu
|
$3.90 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $699,487 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $181,054 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,757 | $21,000 |
$1,874
89,390
kWh
|
$2,511
-
kW-mo/yr
|
- | $1,372 | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $885 | $4,700 |
$378
21,102
kWh
|
$507
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 4.513: Re-arrange equipment layout to reduce labor costs | $28,000 | $12,000 | - | - | - | $28,000 | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $27,452 | $20,000 |
$10,626
505,862
kWh
|
$13,693
-
kW-mo/yr
|
- | - | $3,133 | - | |
| 05 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $52,379 | $35,000 |
$31,084
1,480,363
kWh
|
$50,483
-
kW-mo/yr
|
$(-29,188.0)
-
MMBtu
|
- | - | - | |
| 06 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $56,779 | $70,000 |
$31,773
1,053,927
kWh
|
$30,773
-
kW-mo/yr
|
$(-5,767.0)
-
MMBtu
|
- | - | - | |
| 07 | 2.3191: Use demand controller or load shedder | $23,300 | - | - |
$23,300
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $9,802 | - |
$3,644
173,505
kWh
|
- |
$6,158
-
MMBtu
|
- | - | - | |
| 09 | 2.3212: Optimize plant power factor | $6,180 | $5,000 | - |
$6,180
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 3.5221: Recycle casting sand | $488,953 | $900,000 | - | - | - | - | - | $488,953 | |
| TOTAL RECOMMENDED | $699,487 | $1,067,700 |
$79,379
3,324,149
kWh
|
$127,447
-
kW-mo/yr
|
$(-28,797.0)
-
MMBtu
|
$29,372 | $3,133 | $488,953 | ||
| TOTAL IMPLEMENTED | $181,054 | $162,700 |
$79,379
3,324,149
kWh
|
$97,967
-
kW-mo/yr
|
$(-28,797.0)
-
MMBtu
|
$29,372 | $3,133 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs