ITAC Assessment: UD0480
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ITAC Assessment: UD0480
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Assessment Year 1996
Principal Product aluminum wheels
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 230
Plant Area 240,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 8,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $561,495 23,788,687
kWh
Electricity Demand $499,496 45,731
kW-mo/yr
Natural Gas $688,303 240,300
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $94,900 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,722

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.2437: Recover waste heat from equipment $17,762 $53,000 - - $17,762
-
MMBtu
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $43,980 $20,000 $15,943
759,379
kWh
$25,317
-
kW-mo/yr
- - - - $2,720
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,134 $10,224 $1,075
51,290
kWh
$2,059
-
kW-mo/yr
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $10,452 $30,000 $4,307
205,158
kWh
$4,945
-
kW-mo/yr
- - - $1,200 -
05 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid $5,850 - - - - $350
-
Tgal
$5,500
-
gal
- -
06 3.4155: Meter waste water $7,722 $1,000 - - - $(-78.0)
-
Tgal
$7,800
-
gal
- -
07 3.4156: Use flow control valves on equipment to optimize water use $6,000 $6,000 - - - - $6,000
-
gal
- -
TOTAL RECOMMENDED $94,900 $120,224 $21,325
1,015,827
kWh
$32,321
-
kW-mo/yr
$17,762
-
MMBtu
$272
-
Tgal
$19,300
-
gal
$1,200 $2,720
TOTAL IMPLEMENTED $7,722 $1,000 - - - $(-78.0)
-
Tgal
$7,800
-
gal
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs