ITAC Assessment: UD0426
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ITAC Assessment: UD0426
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Assessment Year 1994
Principal Product Aluminum castings
NAICS
n/a
SIC 3365: Aluminum Foundries
Sales Range $5
M
to 10
M
# of Employees 90
Plant Area 68,000
ft2
Annual Production 3,000
ton
Production Hrs. Annual 3,300
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $126,407 1,464,537
kWh
Natural Gas $105,267 19,926
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,755 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,413

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Energy Savings
01 3.4156: Use flow control valves on equipment to optimize water use $24,064 $500 - - $24,064
-
MMBtu
02 2.4231: Reduce the pressure of compressed air to the minimum required $5,565 $38,000 $3,671
40,152
kWh
$1,894
-
MMBtu
-
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,342 - $3,342
-
kWh
- -
04 2.7111: Reduce illumination to minimum necessary levels $1,032 $400 $1,032
12,603
kWh
- -
05 2.2437: Recover waste heat from equipment $1,752 $2,000 - $1,752
-
MMBtu
-
TOTAL RECOMMENDED $35,755 $40,900 $8,045
52,755
kWh
$3,646
-
MMBtu
$24,064
-
MMBtu
TOTAL IMPLEMENTED $32,413 $40,900 $4,703
52,755
kWh
$3,646
-
MMBtu
$24,064
-
MMBtu
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs