ITAC Assessment: UD0263
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ITAC Assessment: UD0263
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Assessment Year 1988
Principal Product METAL STAMPINGS
NAICS
n/a
SIC 3465: Automotive Stampings
Sales Range $1
M
to 5
M
# of Employees 90
Plant Area
n/a
Annual Production 1,500,000
pieces
Production Hrs. Annual 4,250
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $73,034 890,094
kWh
LPG $18,503 2,632
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,252 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,718

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings LPG Savings Administrative Changes Savings
01 2.3212: Optimize plant power factor $4,019 $15,000 $4,019
-
kWh
- -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,000 - $8,231
-
kWh
- $(-2,231.0)
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,423 $1,000 $7,043
62,720
kWh
$(-620.0)
-
MMBtu
-
04 2.6212: Turn off equipment during breaks, reduce operating time $2,534 - $2,880
21,102
kWh
$(-346.0)
-
MMBtu
-
05 2.2437: Recover waste heat from equipment $1,981 $1,500 - $1,381
-
MMBtu
$600
06 2.7142: Utilize higher efficiency lamps and/or ballasts $9,295 $9,000 $8,444
114,596
kWh
- $851
TOTAL RECOMMENDED $30,252 $26,500 $30,617
198,418
kWh
$415
-
MMBtu
$(-780.0)
TOTAL IMPLEMENTED $21,718 $26,500 $19,506
177,316
kWh
$761
-
MMBtu
$1,451
Yearly Savings* Imp'd Cost* Electricity Usage Savings LPG Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs