ITAC Assessment: UD0210
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ITAC Assessment: UD0210
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Assessment Year 1986
Principal Product COOKWARE-IRON & ALUMINUM
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 159
Plant Area
n/a
Annual Production 5,500
ton
Production Hrs. Annual 2,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $376,161 5,305,393
kWh
Natural Gas $186,926 37,645
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $48,597 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,347

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.3191: Use demand controller or load shedder $23,091 $20,000 $23,091
-
kWh
-
02 2.6241: Reduce temperature of process equipment when on standby $4,025 $1,250 $4,025
40,739
kWh
-
03 2.6212: Turn off equipment during breaks, reduce operating time $2,250 - $2,794
31,946
kWh
$(-544.0)
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $870 $300 $1,248
22,274
kWh
$(-378.0)
-
MMBtu
05 2.1233: Analyze flue gas for proper air/fuel ratio $2,111 $1,000 - $2,111
-
MMBtu
06 2.2414: Use waste heat from hot flue gases to preheat $4,670 $10,000 - $4,670
-
MMBtu
07 2.2444: Use hot process fluids to preheat incoming process fluids $8,336 $18,000 - $8,336
-
MMBtu
08 2.2444: Use hot process fluids to preheat incoming process fluids $3,244 $10,000 - $3,244
-
MMBtu
TOTAL RECOMMENDED $48,597 $60,550 $31,158
94,959
kWh
$17,439
-
MMBtu
TOTAL IMPLEMENTED $46,347 $60,550 $28,364
63,013
kWh
$17,983
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs