ITAC Assessment: SD0218
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ITAC Assessment: SD0218
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Assessment Year 1999
Principal Product Steel frames for CRT
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 124
Plant Area 217,000
ft2
Annual Production 2,200,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $208,876 4,822,978
kWh
Electricity Demand $150,572 8,849
kW-mo/yr
Natural Gas $55,131 10,676
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $256,636 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,815

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
01 2.7111: Reduce illumination to minimum necessary levels $2,815 $240 $1,590
36,635
kWh
$1,225
-
kW-mo/yr
- - -
02 2.2424: Use heat in flue gases to preheat products or materials $62,663 $2,000 - - $62,663
-
MMBtu
- -
03 2.2422: Use waste heat from hot flue gases to generate steam $39,599 $12,550 $18,867
435,815
kWh
$20,732
-
kW-mo/yr
- - -
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $40,547 $65,000 $19,319
446,073
kWh
$21,228
-
kW-mo/yr
- - -
05 2.1311: Replace electrically-operated equipment with fossil fuel equipment $49,560 $10,000 $34,294
792,204
kWh
$32,659
-
kW-mo/yr
$(-17,393.0)
-
MMBtu
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $32,441 $102,000 $20,466
472,743
kWh
$11,975
-
kW-mo/yr
- - -
07 2.2414: Use waste heat from hot flue gases to preheat $25,085 $18,000 $3,429
79,132
kWh
$3,266
-
kW-mo/yr
$18,390
-
MMBtu
- -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $1,000 - - - - - $1,000
-
lb
09 3.8211: Convert to aqueous cleaning system $2,926 $1,000 - - - $2,926
-
gal
-
TOTAL RECOMMENDED $256,636 $210,790 $97,965
2,262,602
kWh
$91,085
-
kW-mo/yr
$63,660
-
MMBtu
$2,926
-
gal
$1,000
-
lb
TOTAL IMPLEMENTED $3,815 $240 $1,590
36,635
kWh
$1,225
-
kW-mo/yr
- - $1,000
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs