ITAC Assessment: IA0455
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ITAC Assessment: IA0455
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Assessment Year 2010
Principal Product Fishing Tackle
NAICS 339920: Sporting and Athletic Goods Manufacturing
SIC 3949: Sporting and Athletic Goods, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 428
Plant Area 345,000
ft2
Annual Production 12,000,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $475,315 12,077,706
kWh
Electricity Demand $248,256 22,994
kW-mo/yr
Natural Gas $387,160 41,721
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,571 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,089

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $11,148 $1,000 - - $11,148
-
MMBtu
02 2.1213: Direct warmest air to combustion intake $2,026 $620 - - $2,026
-
MMBtu
03 2.4231: Reduce the pressure of compressed air to the minimum required $562 $14 $530
13,478
kWh
$32
-
kW-mo/yr
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,132 $14 $1,089
27,706
kWh
$43
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,112 $240 $3,004
76,454
kWh
$108
-
kW-mo/yr
-
06 2.4133: Use most efficient type of electric motors $3,817 $3,837 $3,677
93,570
kWh
$140
-
kW-mo/yr
-
07 2.7111: Reduce illumination to minimum necessary levels $165 $112 $154
3,960
kWh
$11
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $6,632 $9,702 $6,632
168,776
kWh
- -
09 2.7135: Install occupancy sensors $1,331 $3,960 $1,331
33,889
kWh
- -
10 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown $28,440 $1,320 - - $28,440
-
MMBtu
11 2.7492: Use proper thickness of insulation on building envelope $1,067 $2,556 - - $1,067
-
MMBtu
12 2.7243: Improve air circulation with destratification fans / other methods $1,138 $4,417 - - $1,138
-
MMBtu
TOTAL RECOMMENDED $60,571 $27,792 $16,417
417,833
kWh
$335
-
kW-mo/yr
$43,819
-
MMBtu
TOTAL IMPLEMENTED $24,089 $19,445 $11,651
296,557
kWh
$151
-
kW-mo/yr
$12,286
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs