ITAC Assessment: UA3015
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ITAC Assessment: UA3015
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Assessment Year 2011
Principal Product Castings
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $100
M
to 500
M
# of Employees 474
Plant Area 398,111
ft2
Annual Production 999
units
Production Hrs. Annual 2,500
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,129,668 49,116,036
kWh
Natural Gas $2,016,548 455,100
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $13,958 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,175

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2113: Repair or replace steam traps $1,604 $3,770 - $1,604
-
MMBtu
02 2.2135: Repair and eliminate steam leaks $3,000 $1,280 - $3,000
-
MMBtu
03 2.2524: Avoid cooling of process streams or materials that must subsequently be heated $3,571 $2,440 $3,571
158,014
kWh
-
04 2.2511: Insulate bare equipment $2,745 $8,121 $2,745
121,480
kWh
-
05 2.2514: Cover open tanks $3,038 $300 $3,038
134,409
kWh
-
TOTAL RECOMMENDED $13,958 $15,911 $9,354
413,903
kWh
$4,604
-
MMBtu
TOTAL IMPLEMENTED $8,175 $7,490 $3,571
158,014
kWh
$4,604
-
MMBtu
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs