ITAC Assessment: UA3004
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ITAC Assessment: UA3004
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Assessment Year 2010
Principal Product Painting/Coating
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 35
Plant Area 45,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 2,375
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $67,697 660,920
kWh
Electricity Demand $23,420 4,941
kW-mo/yr
Natural Gas $74,169 4,941
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $10,416 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,281

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,609 $24,042 $5,509
53,787
kWh
$1,100
-
kW-mo/yr
-
02 2.7134: Use photocell controls $626 $225 $626
6,107
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $655 $1,000 $553
5,397
kWh
$102
-
kW-mo/yr
-
04 2.2414: Use waste heat from hot flue gases to preheat $2,339 $3,355 - - $2,339
-
MMBtu
05 2.2511: Insulate bare equipment $104 $240 - - $104
-
MMBtu
06 2.2511: Insulate bare equipment $83 $400 - - $83
-
MMBtu
TOTAL RECOMMENDED $10,416 $29,262 $6,688
65,291
kWh
$1,202
-
kW-mo/yr
$2,526
-
MMBtu
TOTAL IMPLEMENTED $1,281 $1,225 $1,179
11,504
kWh
$102
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs