ITAC Assessment: UA0293
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ITAC Assessment: UA0293
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Assessment Year 2025
Principal Product Carpet
NAICS 313110: Fiber, Yarn, and Thread Mills
SIC 2282: Yarn Texturizing, Throwing, Twisting, and Winding Mills
Sales Range $1
M
to 5
M
# of Employees 236
Plant Area 523,713
ft2
Annual Production 28,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,321,073 42,316,561
kWh
Electricity Demand $423,631 96,820
kW-mo/yr
Electricity Fees $171,140 -
Natural Gas $219,808 49,459
MMBtu
TOTAL YEARLY COSTS $4,135,652
RECOMMENDED SAVINGS* $650,438 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.7261: Install timers and/or thermostats $2,449 $868 $2,340
30,449
kWh
- $109
02 2.7232: Replace existing hvac unit with high efficiency model $72,334 $322,191 $59,543
758,510
kWh
$9,630
-
kW-mo/yr
$3,161
03 2.7241: Install outside air damper / economizer on hvac unit $463,239 $2,689,776 $442,994
5,643,236
kWh
- $20,245
04 2.4231: Reduce the pressure of compressed air to the minimum required $16,406 $1,000 $14,038
178,827
kWh
$1,651
-
kW-mo/yr
$717
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $79,741 $24,242 $68,530
872,998
kWh
$7,726
-
kW-mo/yr
$3,485
06 2.3212: Optimize plant power factor $5,132 $2,136 - - $5,132
07 2.4133: Use most efficient type of electric motors $11,137 $31,288 $10,342
131,746
kWh
$308
-
kW-mo/yr
$487
TOTAL RECOMMENDED $650,438 $3,071,501 $597,787
7,615,766
kWh
$19,315
-
kW-mo/yr
$33,336
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs