ITAC Assessment: UA0209
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ITAC Assessment: UA0209
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Assessment Year 2019
Principal Product Iron and Zinc Oxides
NAICS 331492: Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum)
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $100
M
to 500
M
# of Employees 136
Plant Area 560,137
ft2
Annual Production 326,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,456,651 22,688,845
kWh
Electricity Fees $124,047 -
Natural Gas $1,220,399 678,800
MMBtu
TOTAL YEARLY COSTS $2,801,097
RECOMMENDED SAVINGS* $134,535 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $96,403

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $5,815 $10,528 $5,535
86,217
kWh
$280
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $17,697 $3,007 $16,845
262,318
kWh
$852
03 2.4231: Reduce the pressure of compressed air to the minimum required $36,956 $100 $35,176
547,906
kWh
$1,780
04 2.4231: Reduce the pressure of compressed air to the minimum required $72,891 $2,850 $69,380
1,080,689
kWh
$3,511
05 2.4131: Size electric motors for peak operating efficiency $1,176 $1,200 $1,119
17,427
kWh
$57
TOTAL RECOMMENDED $134,535 $17,685 $128,055
1,994,557
kWh
$6,480
TOTAL IMPLEMENTED $96,403 $16,385 $91,760
1,429,224
kWh
$4,643
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs