ITAC Assessment: UA0206
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ITAC Assessment: UA0206
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Assessment Year 2019
Principal Product Metal Filter Cleaning
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 42
Plant Area 50,000
ft2
Annual Production 350,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $129,120 1,802,340
kWh
Electricity Fees $7,478 -
Natural Gas $265,645 31,650
MMBtu
TOTAL YEARLY COSTS $402,243
RECOMMENDED SAVINGS* $94,631 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,609

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $16,997 $12,406 $16,068
224,272
kWh
$929 -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,544 $1,372 $1,460
20,380
kWh
$84 -
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,768 $500 $2,617
36,532
kWh
$151 -
04 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $66,257 $100,000 - - $66,257
-
MMBtu
05 2.2511: Insulate bare equipment $7,065 $8,101 $5,069
70,755
kWh
$293 $1,703
-
MMBtu
TOTAL RECOMMENDED $94,631 $122,379 $25,214
351,939
kWh
$1,457 $67,960
-
MMBtu
TOTAL IMPLEMENTED $8,609 $9,473 $6,529
91,135
kWh
$377 $1,703
-
MMBtu
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs