ITAC Assessment: UA0201
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ITAC Assessment: UA0201
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Assessment Year 2018
Principal Product Calcium Carbonates
NAICS 325180: Other Basic Inorganic Chemical Manufacturing
SIC 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 600,000
ft2
Annual Production 2,865,980,000
lb
Production Hrs. Annual 8,000
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $8,872,378 177,447,553
kWh
Natural Gas $3,706,030 903,469
MMBtu
TOTAL YEARLY COSTS $12,578,408
RECOMMENDED SAVINGS* $454,769 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $199,579

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $68,748 $22,020 $68,748
1,374,963
kWh
-
02 2.4239: Eliminate or reduce compressed air usage $29,283 $1,000 $29,283
585,666
kWh
-
03 2.2414: Use waste heat from hot flue gases to preheat $219,409 $450,000 - $219,409
-
MMBtu
04 2.2414: Use waste heat from hot flue gases to preheat $100,960 $47,000 - $100,960
-
MMBtu
05 2.2511: Insulate bare equipment $35,781 $56,161 - $35,781
-
MMBtu
06 2.1135: Repair furnaces and oven doors so that they seal efficiently $588 $278 - $588
-
MMBtu
TOTAL RECOMMENDED $454,769 $576,459 $98,031
1,960,629
kWh
$356,738
-
MMBtu
TOTAL IMPLEMENTED $199,579 $70,298 $98,031
1,960,629
kWh
$101,548
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs