ITAC Assessment: UA0173
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ITAC Assessment: UA0173
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Assessment Year 2017
Principal Product Car Panels
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $50
M
to 100
M
# of Employees 1,000
Plant Area 800,000
ft2
Annual Production 3,000,000
units
Production Hrs. Annual 8,400
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,388,499 45,495,219
kWh
Electricity Demand $360,356 94,010
kW-mo/yr
Electricity Fees $(-306,142.0) -
TOTAL YEARLY COSTS $2,442,713
RECOMMENDED SAVINGS* $158,797 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,740

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $62,936 $136,836 $64,992
1,237,925
kWh
$6,542
-
kW-mo/yr
$(-8,598.0)
02 2.7134: Use photocell controls $5,531 $2,748 $6,287
119,750
kWh
- $(-756.0)
03 2.7135: Install occupancy sensors $2,924 $880 $3,323
63,277
kWh
- $(-399.0)
04 2.4231: Reduce the pressure of compressed air to the minimum required $13,905 $500 $14,766
281,202
kWh
$1,039
-
kW-mo/yr
$(-1,900.0)
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,474 $5,695 $13,904
264,793
kWh
$3,684
-
kW-mo/yr
$(-2,114.0)
06 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $35,206 $1,000 $38,870
740,242
kWh
$1,146
-
kW-mo/yr
$(-4,810.0)
07 2.4131: Size electric motors for peak operating efficiency $21,010 $28,800 $21,443
408,359
kWh
$2,144
-
kW-mo/yr
$(-2,577.0)
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,811 $150 $1,836
34,961
kWh
$222
-
kW-mo/yr
$(-247.0)
TOTAL RECOMMENDED $158,797 $176,609 $165,421
3,150,509
kWh
$14,777
-
kW-mo/yr
$(-21,401.0)
TOTAL IMPLEMENTED $25,740 $9,473 $25,350
482,781
kWh
$3,906
-
kW-mo/yr
$(-3,516.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs