ITAC Assessment: UA0164
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ITAC Assessment: UA0164
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Assessment Year 2016
Principal Product Automotive Parts
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 499
Plant Area 480,000
ft2
Annual Production 355,000
units
Production Hrs. Annual 8,232
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,865,888 23,697,000
kWh
Electricity Demand $819,078 50,885
kW-mo/yr
Electricity Fees $(-26,769.0) -
Natural Gas $105,460 9,680
MMBtu
TOTAL YEARLY COSTS $2,763,657
RECOMMENDED SAVINGS* $344,359 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $106,383

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7241: Install outside air damper / economizer on hvac unit $132,942 $319,998 $80,314
1,019,992
kWh
- $(-1,237.0) $53,865
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $82,414 $9,795 $65,855
836,362
kWh
$17,848
-
kW-mo/yr
$(-1,289.0) -
03 2.4231: Reduce the pressure of compressed air to the minimum required $40,368 $500 $33,165
421,194
kWh
$7,611
-
kW-mo/yr
$(-408.0) -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $62,990 $77,100 $48,828
620,111
kWh
$15,147
-
kW-mo/yr
$(-985.0) -
05 2.7134: Use photocell controls $5,056 $1,053 $5,135
65,218
kWh
- $(-79.0) -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $18,913 $1,900 $14,388
182,734
kWh
$4,821
-
kW-mo/yr
$(-296.0) -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,676 $3,494 $1,702
21,616
kWh
- $(-26.0) -
TOTAL RECOMMENDED $344,359 $413,840 $249,387
3,167,227
kWh
$45,427
-
kW-mo/yr
$(-4,320.0) $53,865
-
MMBtu
TOTAL IMPLEMENTED $106,383 $12,748 $85,378
1,084,314
kWh
$22,669
-
kW-mo/yr
$(-1,664.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs