ITAC Assessment: UA0159
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ITAC Assessment: UA0159
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Assessment Year 2016
Principal Product Aluminum
NAICS 331313: Alumina Refining and Primary Aluminum Production
SIC 3334: Primary Production of Aluminum
Sales Range greater than $500
M
# of Employees 900
Plant Area 4,356,000
ft2
Annual Production 1,000,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $12,968,501 406,980,557
kWh
Electricity Demand $11,851,287 761,536
kW-mo/yr
Electricity Fees $239,262 -
Natural Gas $21,835,988 5,674,754
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,559,281 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $94,634

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $660,652 $392,000 - - $660,652
-
MMBtu
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $193,333 $84,408 $111,441
3,496,726
kWh
$81,892
-
kW-mo/yr
-
03 2.2514: Cover open tanks $286,063 $140,000 - - $286,063
-
MMBtu
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $12,382 $2,400 $7,107
223,005
kWh
$5,275
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $219,290 $1,047,803 $131,407
4,123,233
kWh
$87,883
-
kW-mo/yr
-
06 2.6218: Turn off equipment when not in use $82,252 $55 $48,269
1,514,554
kWh
$33,983
-
kW-mo/yr
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $16,391 $20,000 $9,825
308,290
kWh
$6,566
-
kW-mo/yr
-
08 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $88,918 $2,750 $52,134
1,639,434
kWh
$36,784
-
kW-mo/yr
-
TOTAL RECOMMENDED $1,559,281 $1,689,416 $360,183
11,305,242
kWh
$252,383
-
kW-mo/yr
$946,715
-
MMBtu
TOTAL IMPLEMENTED $94,634 $2,455 $55,376
1,737,559
kWh
$39,258
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs