ITAC Assessment: UA0106
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ITAC Assessment: UA0106
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Assessment Year 2013
Principal Product Steel bars
NAICS 331110: Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $10
M
to 50
M
# of Employees 330
Plant Area 542,000
ft2
Annual Production 420,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $12,500,000 208,333,333
kWh
Natural Gas $2,247,561 458,686
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $156,809 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.6218: Turn off equipment when not in use $28,561 $600 $28,561
476,020
kWh
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $58,770 $91,630 $58,770
979,495
kWh
-
03 2.2414: Use waste heat from hot flue gases to preheat $51,514 $100,000 - $51,514
-
MMBtu
04 2.2515: Use optimum thickness insulation $17,964 $9,249 - $17,964
-
MMBtu
TOTAL RECOMMENDED $156,809 $201,479 $87,331
1,455,515
kWh
$69,478
-
MMBtu
TOTAL IMPLEMENTED - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs