ITAC Assessment: UA0088
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ITAC Assessment: UA0088
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Assessment Year 2012
Principal Product Hardwood Plywood
NAICS 321211: Hardwood Veneer and Plywood Manufacturing
SIC 2435: Hardwood Veneer and Plywood
Sales Range $10
M
to 50
M
# of Employees 72
Plant Area 210,000
ft2
Annual Production 25,000
thousand feet
Production Hrs. Annual 6,864
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $622,649 11,482,636
kWh
Electricity Demand $78,813 27,084
kW-mo/yr
Electricity Fees $61,452 -
Wood $68,985 50,261
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $66,722 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $51,931

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Wood Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $15,558 $22,841 $13,526
249,420
kWh
$1,269
-
kW-mo/yr
$763 -
02 2.7134: Use photocell controls $687 $651 $653
12,038
kWh
- $34 -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,088 $2,500 $13,369
246,519
kWh
$979
-
kW-mo/yr
$740 -
04 2.4231: Reduce the pressure of compressed air to the minimum required $8,268 $1,600 $7,169
132,193
kWh
$693
-
kW-mo/yr
$406 -
05 2.7221: Lower temperature during the winter season and vice-versa $10,103 $160 $9,607
177,160
kWh
- $496 -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $912 $306 $791
14,595
kWh
$76
-
kW-mo/yr
$45 -
07 2.4133: Use most efficient type of electric motors $856 $2,722 $709
13,072
kWh
$105
-
kW-mo/yr
$42 -
08 2.2135: Repair and eliminate steam leaks $1,371 $2,780 - - - $1,371
-
MMBtu
09 2.3212: Optimize plant power factor $13,879 $21,400 - $13,198
-
kW-mo/yr
$681 -
TOTAL RECOMMENDED $66,722 $54,960 $45,824
844,997
kWh
$16,320
-
kW-mo/yr
$3,207 $1,371
-
MMBtu
TOTAL IMPLEMENTED $51,931 $33,254 $45,033
830,402
kWh
$3,046
-
kW-mo/yr
$2,481 $1,371
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Wood Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs