| Assessment Year | 2012 |
|---|---|
| Principal Product | Screen Wire |
| NAICS | 332618: Other Fabricated Wire Product Manufacturing |
| SIC | 3399: Primary Metal Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 1,200 |
| Plant Area |
1,437,500
ft2
|
| Annual Production | 1,651
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,525,900 | 40,609,325 |
kWh
|
$0.062 |
| Natural Gas | $920,596 | 191,436 |
MMBtu
|
$4.81 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $77,758 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.1113: Reduce combustion air flow to optimum | $17,475 | $1,000 | - |
$17,475
-
MMBtu
|
|
| 02 | 2.2437: Recover waste heat from equipment | $17,282 | $20,463 | - |
$17,282
-
MMBtu
|
|
| 03 | 2.2514: Cover open tanks | $4,562 | $154 | - |
$4,562
-
MMBtu
|
|
| 04 | 2.2515: Use optimum thickness insulation | $880 | $913 | - |
$880
-
MMBtu
|
|
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $24,553 | $800 |
$24,553
394,553
kWh
|
- | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,608 | $2,000 |
$6,608
106,231
kWh
|
- | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $6,398 | $58 |
$6,398
102,856
kWh
|
- | |
| TOTAL RECOMMENDED | $77,758 | $25,388 |
$37,559
603,640
kWh
|
$40,199
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs