ITAC Assessment: UA0072
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ITAC Assessment: UA0072
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Assessment Year 2012
Principal Product brake lines and fuel lines
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3317: Steel Pipe and Tubes
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 160,000
ft2
Annual Production 100,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $149,594 2,554,894
kWh
Electricity Demand $99,546 7,906
kW-mo/yr
Natural Gas $57,337 5,073
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $63,961 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,565

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $17,176 $2,039 - - - $17,176
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,742 $3,900 $9,551
163,127
kWh
$6,539
-
kW-mo/yr
$652 -
03 2.4231: Reduce the pressure of compressed air to the minimum required $14,647 $80 $8,584
146,613
kWh
$5,493
-
kW-mo/yr
$570 -
04 2.7135: Install occupancy sensors $6,856 $7,937 $6,589
112,544
kWh
- $267 -
05 2.7134: Use photocell controls $1,851 $1,030 $1,779
30,382
kWh
- $72 -
06 2.7422: Plant trees or shrubs near windows to shield from sunlight $3,939 $9,445 $364
6,211
kWh
- $15 $3,560
-
MMBtu
07 2.1131: Repair faulty insulation in furnaces, boilers, etc $2,750 $415 $1,592
27,186
kWh
- $107 $1,051
-
MMBtu
TOTAL RECOMMENDED $63,961 $24,846 $28,459
486,063
kWh
$12,032
-
kW-mo/yr
$1,683 $21,787
-
MMBtu
TOTAL IMPLEMENTED $48,565 $6,019 $18,135
309,740
kWh
$12,032
-
kW-mo/yr
$1,222 $17,176
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs